WEST Services


Surveys and Assessments

WEST pioneered the business of 3rd-party assessments of well control equipment and is still the preeminent leader in this field, with thousands of BOP/well control surveys. WEST is also an industry leader in survey assessments of drilling systems on rigs of all kinds, from ultra-deepwater to land rigs. These assessments cover a wide range of equipment and activities, such as:

  • Fitness for purpose of new, current and refurbished rigs and equipment
  • Fitness for purpose for contractual, operational or liability purposes
  • Assistance in rig selection
  • Equipment rebuild verification
  • Pre-acceptance documentation review/verification
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Regulatory Compliance and Certification

In June, 2010, the United States government began issuing rules mandating third-party inspection and certification of equipment used for drilling in U.S. federal offshore waters. In response to this, WEST developed several certification services for verifying compliance with these rules.

Since that time, a number of drilling operators and contractors have also made these third-party certifications a policy for rigs in other locations. WEST will work with you to ensure and certify that your drilling program complies with the applicable rules, regulations and policies.More

Risk Assessments

Risk assessments can improve the reliability, safety and operability of new or proposed equipment and modifications on your drilling rigs. Technical risk assessments by WEST Engineering Services focus on the detailed review of drilling and marine systems, with the overall objective of reducing risk in your drilling program by minimizing downtime, accidents and operating inefficiencies.

In addition to Technical Risk Assessments, WEST offers Reliability Studies, and Failure Analyses.

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Systems & Controls

Reduce costs while increasing reliability, safety and the security of your rig's integrated control and data systems. WEST's systems and controls services help you make sure these systems work well alone and together, today and into the future, while assuring compliance with safety standards.

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Engineering Consulting

WEST offers expert engineering consulting for clients with current drilling equipment problems. Clients may even call WEST 24 hours a day for help with equipment problems encountered while drilling. With WEST's help, a client completed 57 consecutive exploration wells in Africa with zero LMRP/BOP pulls. WEST also offers consulting help with Legal Proceedings, Expert Witness Testimony, and Technical Studies and Investigations.

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Construction Oversight

Construction oversightNothing is more frustrating than having new equipment and then finding that it does not work as you envisioned. Highly experienced WEST personnel will oversee, commission and accept new construction. When needed, WEST's engineering expertise may be called upon. Project management services are also available. Working with manufacturers, integrators and shipyards, these WEST personnel ensure that the equipment is fit for your purpose.

This category of services includes a wide range of activities:

  • FAT (Factory Acceptance Testing)
  • SIT (Site Integration Testing)
  • Operability reviews
  • Precommissioning/ Commissioning
  • Final acceptance as fit for purpose
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Specification

WEST will help you get the rig and equipment that are right for your needs with Rig Specification, Rig Screening & Selection, Rig Upgrades, and Equipment Design, Purchasing & Modifications.

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Training

WEST drilling equipment training can quickly bring your new and experienced personnel up to speed fast on topics from drilling industry basics to high-tech equipment operation and maintenance. For a complete learning experience, our training courses include labs with actual drilling equipment in a curriculum developed by an instructional designer. Our seminars offer advanced drilling equipment training in a classroom environment. In addition, every course or seminar can be customized to meet your company's core needs and ensure that your staff is trained to industry standards.

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On-site Technicians

WEST Tech Services is a division of WEST Engineering Services providing skilled service technicians to offshore and land rigs. WEST Tech will provide technicians to assist in troubleshooting, repairs, and upgrades of major OEM equipment such as BOP systems, drawworks, top drives, pipe handling systems and associated subsystems and controls. WEST Tech can also provide skilled technicians to meet your special project needs, on an as-needed basis or as a complete turn-key job. We also provide assistance during systems integration testing, reducing troubleshooting time and keeping downtime to a minimum. Take advantage of our borescope and cable verification services to avoid downtime from hidden problems in flexible hoses and new network/control cables.

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To give clients convenient access to local, timely repair services, WEST Engineering Services features a 20,000 square foot repair facility at WEST's Drilling Equipment Center (DEC) in Brookshire, Texas (just west of Houston). the Drilling Equipment Center offers efficient, quality repairs for oil and gas drilling machinery such as:

  • Top drives
  • Pipe handlers
  • Iron roughnecks
  • Subsea connectors
  • Motion compensators
  • Riser tensioners
  • Pipe racking systems
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907 Bains Street
Brookshire, TX 77423
Ph: 281 375 5515
Fax: 281 934 1600
EAdress


 

Ram and Annular Blowout Preventers,
Remote Chokes and Gate Valves


Five-Day Course
(WEST DEC Facility, Brookshire, Texas)


Course Description

This five-day course provides instruction on the operation and maintenance of ram and annular blowout preventers (BOPs), as well as remote chokes and gate valves.  It focuses on the design, operation, and maintenance of the hydraulic and mechanical aspects of these subsea or land-based systems.  This course utilizes an operational Hydril ram - including the multi-position locking system (MPL) - and a Hydril annular blowout preventer, a SWACO remote choke system, subsea valves, and manual gate valves; to provide a realistic operational environment for exercises that will enhance the student’s ability to maintain and troubleshoot these systems.

Student Performance Objectives

Learn about the operation, maintenance and inspection of the major components of typical ram and annular BOPs, remote chokes and gate valves. Students will learn component-level repair and inspection of these systems.  The course also emphasizes report writing skills for efficient communication on the job.  Students will be tested at the beginning and end of the class.

Who Should Attend

  • Company men and others working in the drilling industry that would benefit from a course in these systems.  Both the men on the rig as well as supporting engineers and managers will benefit.
  • Rig mechanics, subsea engineers and senior subsea engineers that would benefit from an in-depth knowledge of these systems, including the associated drillers panel controls, control pod systems and remote choke controls.
  • Drillers and toolpushers who need a working knowledge of this equipment.

Provider/Delivery Method

Engineer-led/40% classroom with Powerpoint presentations and 60% lab exercises.

Prerequisites

The course is presented with the perspective of an entry-level rig technician.  It is expected that the student has proficiency in measurement, inspection, fasteners and torque application tools and methods.  WEST’s Symbols, Schematics and Troubleshooting course is recommended, to provide familiarization with ANSI symbol standards that apply to all equipment.

About This West Training Course

This WEST training course features a mix of classroom instruction and lab exercises.  During lab sessions, the classroom training is reinforced by practicing techniques on actual drilling equipment, including an operational ram-type blowout preventer, an annular-type blowout preventer, and a remote choke system.  For engineers, this training experience in a controlled environment enhances practical experience.  As an added bonus, students will receive reference materials to take with them after the course for their own use.  The classroom training will be conducted during morning sessions; followed by afternoon lab sessions where the student will work with actual components found on drilling rigs.  Students will be tested for subject knowledge at entry and exit from the course.  Students will be required to troubleshoot an actual hardware problem and write a report to demonstrate competence.

Classes are limited to a maximum size of 15 students.  Lab exercises are done in groups with maximum of 5 students each, to ensure that each student has adequate time with the equipment.

Note:Students are required to provide their own steel-toed work boots and coveralls.  WEST will supply any additional PPE required; such as safety glasses, face shields, and ear plugs, in addition to all tools and training materials.

BLOWOUT PREVENTERS, REMOTE CHOKES, AND GATE VALVES
Annular-Type Blowout Preventers

An introduction to the basics of annular BOP design for the different manufacturers who produce them.  Discussions include construction, applications, failures and selected service bulletins.
Discussion areas include:

  1. Inspection
  2. Testing
  3. Temperature effects
  4. Stripping
  5. Disassembly and assembly

Lab-

  • Proper disassembly and assembly techniques
  • Seals and packer inspection, removal, and installation
  • Hydraulic piston and ring inspection, removal, and installation
  • Hydraulic and wellbore tests
Ram-Type Blowout Preventers

An introduction to the various types of ram BOPs and the unique design considerations for each:

  • Fixed bore
  • Variable bore
  • Blind
  • Blind shear

A detailed analysis of the various BOP designs offered by the three major manufacturers. A review of the inspection requirements for the ram blocks, ram cavities, and packer seals will be discussed in detail. Includes:

  1. Ram design
  2. Packer seal design
  3. Locking mechanisms

Lab - Bonnet operations and maintenance exercises including:

  • Bolt lubrication and torquing
  • Bonnet opening and close-out
  • Door seal maintenance and inspection

Lab -

  • Ram cavity inspection and critical meansurements
  • Ram block inspection and critical measurements
  • Packer seal inspection and installation
  • Locking mechanism inspection and problem troubleshooting
  • Calculate operating pressures versus ram hydraulic ratios
  • Hydraulic and wellbore tests
Remote Chokes

The major components of a remote choke will be described in detail:

  1. Choke
  2. Operator
  3. Control panel
  4. Pump
  5. Stroke counter and pressure gauges

Lab -

  • Disassemble and inspect the choke, operator, and pump assemblies of a Swaco remote choke
  • Operate and become familiar with controls and readouts on remote chokes
  • Replace the seat and gate assemblies
  • Hydraulic and Wellbore tests
  • Troubleshoot a simulated problem on a Swaco remote choke
Gate Valves

Provide detailed description of the types and applications of the various types of gate valves used in choke and kill systems:

  • Types of Valves
    • Manual
    • Remote
    • Subsea
  • Types of gates
    • Slab
    • Split (expanding)
  • Seats
    • Upstream
    • Downstream

Lab -

  • Operate, disassemble, and inspect subsea valves.
  • Operate, disassemble, and inspect manual gate valves.

Detailed Daily Outline

Registration Form

Please note: these courses have a minimum participant requirement and may be subject to cancellation.

To request additional information please call, fax or email:

•Phone
281.375.5515

•Fax
281.934.1600

•Email
training@westengineer.com

•In-house and custom seminars and courses are also available.

 

 


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